Manufacturing

What we manufacture for your business

Our manufacturing setup is designed to handle bulk production requirements as well as application-specific foam processing. We work with furniture manufacturers, mattress brands, distributors, industrial buyers, and commercial businesses across multiple sectors.

Commercial

PU foam blocks, sheets, and rolls in multiple grades and densities for everyday industrial and furnishing applications

Custom

Custom-cut foam dimensions and processing based on application, thickness, and client requirements

HR Foam

High resilience foam for mattresses, sofas, cushions, and seating applications requiring comfort and durability

FR Foam

Fire retardant foam for generator canopies, insulation, automotive, and regulated industrial applications

Peeled Foam

Continuous foam rolls processed through peeling machines for lamination, upholstery, and flexible padding use

Bonded Foam

Dense rebonded foam blocks manufactured using recycled foam off-cuts for orthopedic and support applications

Built on decades of foam manufacturing experience

Cozymate is the consumer comfort brand of Banmore Foam Pvt. Ltd., a foam manufacturer established in 1986. Developed using years of experience in polyurethane foam manufacturing, the brand focuses on products that combine comfort, durability, and practical everyday use.

The range includes mattresses, pillows, cushions, bolsters, and sofa cum beds designed to suit different comfort preferences and usage needs. By using foam manufactured within our own production setup, Cozymate maintains better control over material quality, density, and long-term performance.

We inspect every foam block before final dispatch

We inspect every foam block before final dispatch

Density Check

Each foam batch is checked against the required density specification to maintain consistency across production and bulk supply orders.

Cutting Accuracy

Foam sheets, rolls, and custom-cut formats are processed according to the required dimensions and application specifications.

Grade & Finish Inspection

Surface quality, firmness, structure, and overall foam consistency are inspected before packaging and final dispatch.

Let’s discuss your foam requirement and find the right solution for your business applications.

Ready to Source Foam Directly From the Manufacturer?

Connect with our team and share your foam requirements including grade, quantity, dimensions, or application, and we’ll provide the right solution with pricing and supply details within 24 working hours.